convex vinyl for helmet decals

CONVEX® GearWrap™ Vinyl for Helmet Decals

Our Most Popular Decal Vinyl for Team Helmets

Available in either 4 mil or 8 mil and clear or white, CONVEX GearWrap is the perfect vinyl for printing team helmet decals. GearWrap makes it easy for every team to have a professional quality decal, from PeeWee up through the Pro’s. The flexible vinyl easily conforms to a helmet’s curves, so decals lay flat and adhere snugly. The adhesive is specially designed for high-energy surfaces, which makes it perfect for sport helmets. GearWrap is initially repositionable, which helps greatly with the application process. You can easily and cleanly remove GearWrap for up to one year.

  • GearWrap Adhesive is specifically engineered to stick to painted polycarbonate (helmets) and high energy surfaces.
  • Mix and match with Convex laminates to suit a variety of applications.

CONVEX GearWrap is also recommended for glass, stainless steel, aluminum, copper, vinyl, and ABS plastics.

TYPICAL COMBINATIONS OF BASE AND LAMINATE FILMS

Make Pliable and Economical Helmet Decals

wolf

4 mil CONVEX GearWrap base film

with 4 mil CONVEX Laminate


USE FOR:

Mini-helmets, electronics, and non-impact gear

 Make Decals 12 to 20 Mils Thick for Professional Grade Performance

beegood

4 or 8 mil CONVEX GearWrap base film

with 8 or 12 mil CONVEX Laminate


USE FOR:

Thicker Laminate = Higher Durability (but still conformable)

Overview

Vinyl for helmet decals

 

CONVEX® is a very pliable vinyl that adheres to helmets and other complex curves without wrinkling or buckling. The thicker the construction, the easier it is to apply. GearWrap™ adhesive is specially formulated to stay put, yet remove cleanly without residue for up to a year after it is applied.  This cuts down on the labor that is involved in refurbishing helmets and replacing decals. CONVEX Laminates are formulated with the right amount of adhesive (ensuring that your decals have minimal shrinking and last for a long time).

decal-apply-close-upWhen CONVEX GearWrap is applied to a helmet and rubbed from the center out, you should be able to rub out the “air tunnels” (squeezing or condensing the vinyl). With that said, everything has its limits. A strategic cut into an oversized design may help with the application. GearWrap vinyl is available for thermal printers in 4 and 8 mil clear or white. For wide-format inkjets, GearWrap is available in 4 or 8 mil white.

Specifications

General Description: Clear or white, soft flexible vinyl with a clear permanent acrylic adhesive. CONVEX materials are intended to be used for thermal resin transfer, solvent inkjet printing, and/or over-laminating.

Different combinations of CONVEX GearWrap™ and laminates can be used to achieve a variety of decal thicknesses. Please see the disclaimer at the bottom.

Thickness 3 or 8 mil vinyl with 1 mil of adhesive
Outdoor Life 2 years
Shelf Life 2 years when stored at 70º F & 50% RH
Adhesive Properties Specially formulated, permanent, acrylic, pressure-sensitive adhesive works on most surfaces.  Cleanly removable for up to a year on helmets.  Not recommended for low-energy plastics.
Service Temp. Range -40º F to 176º F
Minimum Application Temp. 50º F

Recommended Application Techniques: On curved surfaces (such as helmets), apply by rubbing from the center out.

When using a laminator: when Convex laminate is separated from the liner, it is unsupported and can stretch during the laminating process if there is too much reverse-tension applied to the supply roll. Stretching will result in your decals curling up immediately after they are cut. Laminate with a cold, pressure-sensitive laminator (or by hand).

All of the descriptive information listed above is our recommendation only. This information does not suggest or constitute a written or verbal warranty or guaranty of any kind by the manufacturer or distributor of this product. Purchasers of this product shall be responsible for independently determining the suitability of the material for the intended application.

GMS/1213 GRAPHIC MARKING SYSTEMS

For Wide Format

CONVEX GearWrap For Wide Format

Thickness

Width

Length

Color

Part number

4 mil

30 inches

10 yards

White

C43010W

4 mil

30 inches

50 yards

White

C43050W

8 mil

30 inches

10 yards

White

C83010W

8 mil

30 inches

50 yards

White

C83050W

Custom Sizes Available

Software Settings: although we do not offer specific profiles for inkjet printers, we have found that most RIPS offer generic white vinyl profiles that require minimal adjustments to get excellent results. You should determine what is acceptable for the desired application.

All of the descriptive information listed above is our recommendation only. This information does not suggest or constitute a written or verbal warranty or guaranty of any kind by the manufacturer or distributor of this product. Purchasers of this product shall be responsible for independently determining the suitability of the material for the intended application.

GMS/1113 GRAPHIC MARKING SYSTEMS

Thermal Printers

CONVEX GearWrap™ For Gerber Edge, Edge II and Edge FX

Thickness

Width

Length

Color

Part number

4 mil

15 inches

10 yards

Clear

C41510C

4 mil

15 inches

50 yards

Clear

C41550C

4 mil

15 inches

10 yards

White

C41510W

4 mil

15 inches

50 yards

White

C41550W

8 mil

15 inches

10 yards

Clear

C81510C

8 mil

15 inches

50 yards

Clear

C81550C

8 mil

15 inches

10 yards

White

C81510W

8 mil

15 inches

50 yards

White

C81550W

Custom Sizes Available

Software Settings: In Gerber’s Plot program, click on the “123” button. You then click on the substitute button and select vinyl type “Convex GearWrap,” or ImageCal R from the pull-down menu. The default Scotchcal 220 settings may also work. The default plotter settings for “Convex GearWrap” will work for the 4 mil Convex. 8 mil Convex uses the same print settings. If you have a Gerber enVision™ 375 plotter, you can use a 45º blade to cut Convex. A 60º blade is recommended for combinations that result in a finished thickness that is over 8 mil. We use 45° blades to cut all of our samples. In Gerber’s Plot program, go to plotter setting “F7” and perform test-cuts in order to determine the right settings for the material and laminate combination.

All of the descriptive information listed above is our recommendation only. This information does not suggest or constitute a written or verbal warranty or guaranty of any kind by the manufacturer or distributor of this product. Purchasers of this product shall be responsible for independently determining the suitability of the material for the intended application. GMS/1213 GRAPHIC MARKING SYSTEMS

Recommended Overlaminates

ConvexLaminate_145x77

CONVEX Laminate: Use CONVEX Laminates on top of GearWrap base vinyl when you need impact protection and also need to apply graphics to complex curves.  Available in 4, 8 and 12 mil.

convex_uv

For longer UV protection, check out CONVEX Supreme UV 5-7 year laminate with UV inhibitors.

Pro-Shield_300x156

Pro-Shield Laminates: Thick, durable laminates that are flexible (but not as conformable) as CONVEX laminates. Pro-Shield is more abrasion resistant than softer laminates and will conform with the aid of a heat gun. Available in 7 and 12 mil gloss, and 7 or 12 mil matte. Pro-Shield is not recommended for helmets.

Stubbl_200x58

Stubbl is a very clear, heavily textured, 18 mil thick laminate that is designed to give you traction (or grip). It can be used on top of graphics or directly on a surface that needs more friction: great for boats, wind surfers, etc.